Restoring Damaged Hydraulic Shafts

In the marine, offshore, and heavy equipment industries, hydraulic shafts and cylinders are subjected to extreme operational conditions, leading to scorelines, corrosion pitting, and surface wear over time. These damages, if left unchecked, can result in hydraulic fluid leaks, reduced efficiency, and costly equipment failure.

Our recent survey at a shipyard revealed significant scorelines, pitting, and wear damage on a hydraulic shaft—issues that require precise, high-quality restoration. Brush Plating technology provides the perfect solution for repairing such damages without the need for expensive part replacements or lengthy downtimes.

🔎 Understanding the Damages on Hydraulic Shafts

📌 Scorelines & Scratches – Caused by abrasive contaminants, improper sealing, or metal-to-metal contact, leading to loss of surface integrity.
📌 Corrosion Pitting – Due to prolonged exposure to moisture, seawater, and harsh operating environments, resulting in weakened metal surfaces.
📌 Surface Wear & Fretting – Over time, constant friction and mechanical stress degrade the shaft, reducing operational efficiency.

If these issues are not addressed, they can cause seal failures, hydraulic fluid leaks, and even complete breakdowns, leading to costly repairs and extended downtime.

⚙️ Why Brush Plating is the Best Repair Solution

🔹 Precise, Selective Repair – Unlike conventional methods, Brush Plating targets only the damaged areas, ensuring minimal material removal and precise restoration.
🔹 On-Site Repair Capability – No need for costly disassembly and transportation; repairs can be done directly at the shipyard or offshore facility.
🔹 Corrosion Protection & Durability – Restores shafts with corrosion-resistant metal coatings, prolonging equipment lifespan.
🔹 Stronger Bond & Adhesion – Our Brush Plating process ensures excellent adhesion, preventing future delamination or peeling under high operational loads.
🔹 Minimal Downtime – Restores shafts quickly and efficiently, getting equipment back in operation faster than traditional repair methods.

🚢 Brush Plating: The Go-To Solution for Marine & Heavy Equipment Repairs

For industries relying on precision-engineered hydraulic systems, Brush Plating is the smart choice for repairing:
✔ Hydraulic Cylinders & Rods – Restores dimensions and prevents fluid leaks.
✔ Gear Shafts & Bearings – Eliminates wear damage, extending component life.
✔ Marine Propulsion Components – Ensures peak performance in offshore conditions.

If your hydraulic shafts or mechanical components show signs of wear, scoring, or pitting, do not wait for costly failures.

💡 Contact us today to explore how Brush Plating can restore your equipment with precision, durability, and efficiency.