Brush Plating 101: Introduction

wilson.wang • March 12, 2025

Introduction to Brush Plating

What is Brush Plating?
Brush Plating is a specialized electroplating technique that applies metal coatings to repair and restore damaged mechanical components. Unlike traditional methods that require full part replacement or lengthy processes, Brush Plating uses a portable, targeted approach to deposit materials like copper, nickel, or other alloys directly onto worn or damaged surfaces. At Sterling Impreglon Asia, we have honed this process since 1989 to serve industries worldwide with precision and efficiency.

How Does It Work?
The process is simple yet powerful. A technician uses a handheld tool (the “brush”) to apply a metal solution to the damaged area—think scorelines, corrosion pitting, or wear on mechanical parts like hydraulic rods, gearbox components, or diesel engine bedplates. An electric current bonds the plating to the base material, restoring the part to its original dimensions. The best part? It can be done on-site, minimizing downtime, and reducing any unnecessary costs and inconvenience.

Advantages and Benefits

  • Cost Savings: Repairing instead of replacing saves businesses significant expense.
  • Speed: On-site repairs mean less downtime and faster return to operations.
  • Durability: Our Brush Plating offers excellent adhesion, ensuring long-lasting results with no risk of peeling.
  • Versatility: From marine diesel engines to oil & gas OCTG connections, it works across industries and applications.
  • Sustainability: Extend the life of your equipment and reduce waste—a win for your budget and the business.

Why Should Your Business Adopt Brush Plating?
If you are in oil & gas, marine, heavy equipment, or manufacturing, Brush Plating is a game-changer. For example, our process is globally recognized by major steel manufacturers as an approved solution for anti-galling on pipe threads—a critical need in the energy sector. Meanwhile, marine, and heavy equipment operators rely on us to repair critical components like hydraulic cylinders and printing cylinders without the hassle of shipping or replacing parts.

At Sterling Impreglon Asia, we do not just fix parts—we help businesses thrive. Whether you need our expert repair services or want to invest in a Brush Plating Set for your team, we are here to deliver results. Ready to see how Brush Plating can work for you? Reach out to us today or visit www.sterlingimpreglonasia.com to learn more.

 


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