Heavy Equipment Industry

Since 1989, our decades of expertise in Brush Plating process have proven instrumental in enhancing the performance and durability of Heavy Machineries across various industries. Our Brush Plating solutions offer versatility across the spectrum of Heavy Equipment sectors.

Applications of Brush Plating in the Heavy Equipment Industry

Wear and Tear Repair

Heavy Machinery components, such as hydraulic cylinders, shafts and pistons, experience frequent wear and tear. Our Brush Plating process effectively restores and reinforces these critical parts, minimizing downtime and extending their operational life.

Corrosion Protection

In harsh and extreme environments, Heavy Equipment is highly prone to corrosion. Our Brush Plating provides a robust protective layer, shielding critical components from corrosion and extending their lifespan.

Dimensional Correction

Critical components can lose their original dimensions overtime either from damages or wear and tear. Our Brush Plating process ensure each component receives targeted and effective surface treatments for optimal performance.

Advantages for Heavy Equipment Companies

By addressing wear, corrosion, or damage, our Brush Plating services target specific areas, helping to extend the lifespan of Heavy Machinery, enhancing overall equipment efficiency and maximizing the return on investment for companies.

Instead of costly replacements, our Brush Plating process offers a cost-effective alternative solution for repairing and refurbishing mechanical components. This makes it an attractive option for companies looking to optimize savings and reduce unnecessary costs. 

Minimize downtime with our on-site Brush Plating services. We bring our expertise to your location, ensuring a swift and efficient repair process without the logistical challenges and inconvenience of disassembling your heavy machinery.

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Case Studies for

Heavy Machinery

Crane Hydraulic Shaft

This Hydraulic Shaft has corrosion pitting around the circumference and we patch it up using our Sterling brush plating technology.

Pitting damage

The pitting damage is about the size of a 10 cent coin. We have to open up the damage area (widen not deepen) before the start of our Brush Plating process.

Opening of damage area

We opened up the damaged area using a grinder and cleaned up the surrounding area thoroughly before Brush Plating.

Copper brush plating in progress

We build up the damaged area using our Brush Copper Plating process to ensure that it restores back to its original dimension.

After final blending

We levelled and smoothened the plated area, seamlessly integrating it with the untouched surface. Both thickness and dimension test are carried out before a nickel capping.

Nickel capping

Nickel is added as the final layer for a nice metallic color to match the colour of the surrounding area of the hydraulic shaft.

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Telescopic Boom Shaft of a Crawler Crane

The scoreline damage stretches throughout the entire length of the telescopic shaft.

Long scoreline damages

The visible scoreline damages are caused due to the lack of lubricant and constant friction.

Copper Brush Plating

After build up using copper Brush Plating and blending the plated area to the original dimension.

Multiple areas of copper build-up

Another area of the telescopic shaft that underwent copper build-up and blending to its original dimension.

Nickel Capping as Final Step

A final dimension check was conducted before nickel capping in order to have a nice metallic colour finish.

As Good As Brand New

Durable and precise repair to the telescopic boom shaft. Packed, sealed and ready to be delivered back to our customer.

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