A Smarter Approach to Industrial Repairs

1️) Cost-Effective Alternative to Replacement

🔹 The Problem:

• Ordering and replacing large mechanical components is expensive and time-consuming.
• Equipment downtime impacts production, leading to financial losses.
  
  

🔹 How Brush Plating Helps:
✅ Restores worn-out parts instead of replacing them
✅ Minimizes downtime—repairs can be completed on-site
✅ Reduces procurement costs—no need for expensive new parts

Example: A heavy equipment manufacturer faced long lead times for a worn-out hydraulic shaft replacement. Using Brush Plating, we rebuilt the damaged areas on-site, restoring the shaft within days instead of months.

 
2) On-Site & In-Situ Repairs for Minimal Downtime

🔹 The Problem:

• Large components (e.g., hydraulic cylinders, gearbox housings, marine engine bedplates) are difficult and expensive to transport for repairs.
• Companies need quick turnaround solutions to avoid extended downtime.
  
  

🔹 How Brush Plating Helps:
✅ Can be applied on-site—eliminates transport and reinstallation costs
✅ Faster repair turnaround—reduces production delays
✅ Ideal for offshore & marine repairs, where moving large equipment is impractical

Example: A shipyard required urgent repair on a scored propeller shaft. Instead of drydocking the vessel for part replacement, Brush Plating was applied onboard, restoring the shaft within a few days.

3) Exceptional Durability & Adhesion Strength

🔹 The Problem:

• Some repair coatings lack strong adhesion, leading to peeling or delamination under high-stress conditions.
• Components in offshore, drilling, and heavy machinery applications require high-bond coatings that can withstand extreme wear.
  
  

🔹 How Brush Plating Helps:
✅ Superior adhesion—bond strength of up to 132,000 PSI
✅ Long-lasting durability—resists corrosion, wear, and fretting
✅ Tested for extreme environments—proven in OCTG connections, subsea tools, and high-pressure components.

Example: An oil & gas drilling company struggled with galling issues on their OCTG pipe threads. Brush Plating’s anti-galling copper coating significantly reduced friction and wear, allowing for smoother make-and-break operations.

4) Sustainability: Reducing Waste & Supporting Green Manufacturing

🔹 The Problem:

• Companies are under increasing pressure to reduce industrial waste and carbon emissions.
• Scrapping and replacing worn-out components contribute to unnecessary material waste.
  
  

🔹 How Brush Plating Helps:
✅ Extends component life—reduces need for new parts
✅ Minimizes waste generation—restores rather than replaces
✅ Supports sustainability goals—helps businesses meet green manufacturing standards